Manufacturing Process and Engineering
ME61120240 – Summer 2018
Instructor Lei Chen, University of Michigan, Ann Arbor, leichan@umich.edu
Teaching Assistant Jingxuan Jessie Lyu, jxlyu@umich.edu
Lectures July 16th – July 27th, 8:00-12:00
紫金港西1-303(多)
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Textbook Steven Liang and Albert Shih, Analysis of Machining and Machine Tools, Springer, 2016.
ISBN 978-1-4899-7645-1
(https://link.springer.com/content/pdf/10.1007/978-1-4899-7645-1.pdf)
1. Goals
The goals of this course are to provide the knowledge of:
traditional and non-traditional machining processes and machine tools.
modeling and analysis methods of machining processes
advanced machining technology
2. Content
Traditional machining processes
Single point, multiple point and abrasive machining processes and surface generation
Machine tools – components, accuracy and metrology
Cutting mechanics – chip formation, forces, and energy
Cutting temperatures – thermal modeling and measurements
Cutting tools – materials, coatings, and tool geometry, tool wear and tool life
Machining dynamics
Non-traditional machining processes
Electrical discharge machining
Chemical-based machining
Energy-based machining
Biomedical machining
Machining systems
Systems configurations
Data for design, fabrication and inspection
3. Exams
A 2-hour final exam on July 27th.
Closed book. An A4 size hand written cheat sheet (both sides) and a calculator are allowed.
4. Homework
Three homework will be assigned on July .
Homework due at the start of the lecture on the due day.
Please submit your solution and bring a photocopy to class as the instructor will go through homework problem solutions during lecture.
5. Quiz
To make the class interactive and to take attendance, we will conduct quizzes during lecture.
Specific tools to use will be announced.
6. Grading
Grade will be based on final exam, homework, quiz, and participation. The grading scheme is as follows:
Final Exam40%
Homework40%
Quiz and Participation20%
7. Honor Code
Homework assignments must be completed on your own. You must independently formulate your solution, though discussing the subject matter with your classmates is encouraged. You may not compare your solution with your classmates. You must submit the solution individually.
In-class quiz should be taken by yourself. No one may answer the quiz question for you by using your name. Discussion about quiz questions is not allowed.
8. Tentative Course Schedule
Date | Lectures and events | Homework |
July 16 | Chapter 1 Introduction Chapter 2 Single Point Cutting | HW1 on Chapters 1-3 assigned |
July 17 | Chapter 3 Multiple Point Cutting | |
July 18 | Chapter 4 Grinding HW1 Solutions | HW1 Due before lecture HW2 on Chapters 4-7 assigned |
July 19 | Chapter 5 Machines Chapter 6 Machine Tool Metrology | |
July 20 | Chapter 7 Mechanics of Machining | |
July 23 | Chapter 9 Temperature HW2 Solutions | HW2 Due before lecture HW3 on Chapters 9-13 assigned |
July 24 | Chapter 10 Dynamics Chapter 11 EDM | |
July 25 | Chapter 12 ECM Chapter 13 Laser and E-beam Machining | |
July 26 | Chapter 14 Biomedical Machining HW3 Solutions | HW3 Due before lecture |
July 27 | Chapter 14 Biomedical Machining Final Exam |
